U Type Two Axis Robot Servo Welding Positioner – High Precision for Robotic Welding Applications
Product Description:
The U Type Two Axis Robot Servo Welding Positioner is designed to provide unmatched precision, stability, and flexibility for automated welding operations. Featuring dual-axis movement (tilt and rotation), this advanced welding positioner allows for precise workpiece positioning, ensuring consistent and high-quality welds with every cycle. Perfectly suited for large-scale manufacturing operations, the U Type Positioner is ideal for industries such as automotive, aerospace, and heavy machinery.
With servo motor control, the U Type Two Axis Welding Positioner delivers accurate, repeatable movements, allowing operators to fine-tune the tilt and rotation speeds to meet specific welding requirements. Its U-shape frame ensures maximum stability, while its compact design makes it easy to integrate into existing robotic systems. This positioner seamlessly works with leading robotic brands like ABB, KUKA, FANUC, and YASKAWA, making it an essential component for improving welding productivity, reducing manual labor, and enhancing safety.
This U-type two-axis servo positioner consists of welding base, rotary frame, AC servo motor, RV precise reducer, rotary support , conductive system,
protective cover and electrical control system.
Structure Briefs: |
This U-type two-axis servo positioner consists of whole welding frame, rotary frame, RV precise reducer, AC servo motor, rotary support part, conductive system, protective cover and electrical control system.
The whole welding frame is made by high-quality section, the machining was after stress relief annealing, which ensured the machining accuracy and the use accuracy. Anti-rust appearance paint is beautiful and elegant, and the color can be customized.
Rotary frame is made by high-quality steel section with professional machining. With standard pith tapped hole on the surface for installing positioning tooling, and it was painted after black oxidation treatment.
The AC servo motor matching the RV reducer can guarantee high rotary stability, high positioning accuracy, long durability and low failure rate.
The conductive mechanism is made in brass, which give perfect conduction. The foundation is whole insulation to protect the servo motor, robot, welding power, etc.
We choose Omron(Japan) PLC to control the positioner and electrical elements are all from famous brand, which ensured the high stability and low
Technical Specification:
No. | Item | DWP-U-1000 | DWP-U-3000 | DWP-U-5000 |
1 | Rated load | 1000kg (within axis 2 radius R600mm) | 3000kg (within axis 2 radius R1500mm) | 5000kg (within axis 2 radius R2000mm) |
2 | Standard radius of rotary | R600mm | R1500mm | R2000mm |
3 | tilting angle of 1st axis | ±180° | ±180° | ±180° |
4 | rotary angle of 2nd axis | ±360° | ±360° | ±360° |
5 | Rated tilting speed of 1st axis | 17°/S | 17°/S | 17°/S |
6 | Rated rotary speed of 2nd axis | 24°/S | 17°/S | 24°/S |
7 | Repeated positioning accuracy | ±0.15mm | ±0.20mm | ±0.25mm |
8 | Positioner dimension (L×W×H) | 4200mm×700mm×1800mm | 5500mm×900mm×2200mm | 6500mm×1200mm×2600mm |
9 | Standard axis 2 rotary disc | φ1500mm | φ1800mm | φ2000mm |
10 | Height of axis 1 rotary center | 1500mm | 1750mm | 2200mm |
11 | Power supply | Three phase 200V ±10% 50Hz(with isolation transformer) | Three phase 200V ±10% 50Hz (with isolation transformer) | Three phase 200V ±10% 50Hz (with isolation transformer) |
12 | Insulation grade | H | H | H |
13 | Weight | about 2200kg | about 4000kg | about 6000kg |
Configuration List :
No. | Item | Brand | Quantity |
1 | Servo motor | ABB,KUKA,Fanuc，Yaskawa | 2 |
2 | RV reducer | QinChuan (Nabtesco brand is optional) | 2 |
Standard Colour of the Equipment:
No. | Item | Color Name | Color Number |
1 | Case body and main body | Peacock blue | PB11 |
2 | Base | Graphite gray | 7026 |
3 | Rotating part and cover | Medium yellow | Y07 |
4 | Machined parts and machined surface | Black oxide |
Product Features:
Dual-Axis Movement: Provides both tilt and rotation for optimal workpiece positioning, allowing precise alignment for welding applications.
Servo Motor Control: Ensures smooth, accurate positioning with repeatability for consistent welding results.
U-Shaped Frame: Designed for superior stability, minimizing the risk of distortion or misalignment during welding operations.
Heavy-Duty Capacity: Capable of handling large and heavy workpieces, ideal for industrial-scale manufacturing.
Adjustable Speed Control: Customize tilt and rotation speeds to suit various welding processes and materials.
Space-Saving Design: The U-type frame optimizes floor space usage, ideal for environments with limited room.
Seamless Integration: Compatible with top robotic arms like ABB, KUKA, FANUC, and YASKAWA, ensuring effortless automation integration.
User-Friendly Interface: Simple controls for quick setup and operation, reducing training time and improving efficiency.
Product Advantages:
Enhanced Precision
The dual-axis movement allows for high-precision positioning of workpieces, improving weld quality and consistency while reducing the chance of errors.Improved Welding Efficiency
By automating the positioning process, the U Type Two Axis Welding Positioner reduces manual handling, improving cycle times and overall productivity in high-volume welding applications.Heavy Workpiece Support
The U-shape frame and robust construction can easily support large, heavy workpieces, making it perfect for welding applications in heavy-duty industries like automotive and aerospace.Customizable Control Settings
The adjustable servo control system allows operators to modify tilt and rotation speeds based on the specific welding requirements, offering greater flexibility across a wide range of welding tasks.Compact and Efficient Design
The U-type frame is designed to optimize floor space, providing a compact, space-efficient solution for companies with limited workspace while maintaining high operational capacity.Easy Integration with Robotic Systems
The positioner is designed to integrate seamlessly with robotic arms from industry leaders such as ABB, KUKA, FANUC, and YASKAWA, ensuring a smooth, automated welding workflow.Long-Lasting Durability
Built with high-quality materials and advanced engineering, the U Type Two Axis Welding Positioner is built to withstand the demands of heavy-duty industrial environments, ensuring long-term performance with minimal maintenance.Enhanced Operator Safety
By reducing the need for operator interaction with the welding process, the U Type Positioner helps improve workplace safety and reduces the risk of accidents during operations.
